Page 1 of 8

Nick's 1991 200qa "Project" - "R4CEW4GN"

Posted: Thu Nov 14, 2013 2:23 pm
by amd is the best
I suppose I'll give my Avant an introduction.

A few months back a buddy of mine told me about a neat tool/website that can perform a variety of tasks one of which will continually watch Craigslist and instantly email you when a match to your search is posted. Long story short, I got an email about this 200 20v Avant within mins of the guy posting it for sale. Sent him and immediate email saying I was a serious buyer and would meet him ASAP.

Off to check it out. As soon as I saw it I knew I had seen it before. Almost two years prior I had actually test drove this car when it was for sale by the previous owner!

Car is in meh shape, needed a rear brake hose, hydro system leaks galore, coolant leak, misfires, etc. Typical things we've all seen and been through. Not a big deal to people like us, though a normal person would be in over their head. Done deal, bought it 9/8/2013.

First thing I did before even making it back to my house....CAR WASH!

Image

Image

Home sweet home with it's other friends:

Image

Nestled in the garage with it's sibling:

Image

Image

First order of business, repair the rear drivers brake hose. $11 later back in action.

Car has 310K on the original cluster though of course it was not working anymore. Speedo worked but was bouncing and no odo/trim function, tach didn't work it all, when you turned the lights on the directionals lit up...normal cluster issues. I attempted to repair it as I have done in the past, got everything resolved except the tach and odo/trip. Decided to just get another cluster and swap it in. Pulled it from a local parts car with 160k, threw it in and of course half of it didn't light up and the speedo bounced, lol. Replaced like six or seven bulbs and cleaned up some solder joints and it's good to go!

Image

On to the next, the misfiring. Started off by checking the plugs of course. Found some recent BKR7E's in it but they were soaked in oil from a leaky valve cover gasket. I picked up a new set of plugs and a new VC gasket and swapped them out. I had a spare set of good ignition cables, a brand new cap and new correct rotor too! Threw all that at it and took it for a spin. HUGE improvement. Something is still not right though now it's not a misfire, it's hitting fuel cut out...hard. Changed out the MAF because I had a spare to test. No change. Turns out it had a broken vacuum line at the FPR and the ECU wasn't getting an accurate vacuum/boost reference. Replaced every vacuum line in there. Good to go! There's still one little glitch where the car will randomly miss and I know this problem all too well. It feels like a trigger error and I'm pulling a code for sensor G28 (crank pos sensor). I'll be replacing that soon. There's also a code for carbon canister solenoid. I'll try replacing that.

Image

So, there's still quite a list as most all have. Pretty bad hydro leaks, warped rotors, rear defroster seems inoperative, tails lights have some funky wiring issues, stereo makes crazy noises (needs a deck), etc.

Aside from that, I've installed my 034 silicone boost hose set and a Forge diverter valve that make funny noise (perfect for a winter beater :D ).

Sorry for the long read and poor cell phone images. Updates to follow.

Nick

Re: Nick's 1991 200qa "Project" - "UGLYAVNT"

Posted: Thu Nov 14, 2013 3:54 pm
by Justin517
Nice!

Lots of 20v Avants changing hands lately.

Re: Nick's 1991 200qa "Project" - "UGLYAVNT"

Posted: Thu Nov 14, 2013 6:06 pm
by WOMBAT
Interested in this website.... Sounds dangerous! Glad to see you have another sled!

Re: Nick's 1991 200qa "Project" - "UGLYAVNT"

Posted: Thu Nov 14, 2013 7:49 pm
by PRY4SNO
Cool find, also interested in the website!!

Re: Nick's 1991 200qa "Project" - "UGLYAVNT"

Posted: Thu Nov 14, 2013 8:48 pm
by chaloux
Holy update Batman. Nice work Nick. You have too many cars bro.

Re: Nick's 1991 200qa "Project" - "UGLYAVNT"

Posted: Fri Nov 15, 2013 12:42 am
by PRA4WX
chaloux wrote:Holy update Batman. Nice work Nick. You have too many cars bro.

Agreed. And i'm hear to help! So just send that avant my way!

Re: Nick's 1991 200qa "Project" - "UGLYAVNT"

Posted: Fri Nov 15, 2013 1:58 am
by Mcstiff
Sounds like an RSS sort of deal.

Re: Nick's 1991 200qa "Project" - "UGLYAVNT"

Posted: Fri Nov 15, 2013 9:23 am
by amd is the best
I was told to keep it on the DL but I'll share, lol. www.IFTTT.com

Re: Nick's 1991 200qa "Project" - "UGLYAVNT"

Posted: Fri Nov 15, 2013 12:33 pm
by Mcstiff
Looks pretty cool!

Re: Nick's 1991 200qa "Project" - "UGLYAVNT"

Posted: Fri Nov 15, 2013 2:35 pm
by amd is the best
Got a few things done last night. Changed out the engine speed sensor (G28) which was giving me intermittent misfires as well as CEL. Had one laying around in good shape. Good to go now.

Swapped out the charcoal purge solenoid as it was also giving me a CEL. Had one in stock also.

The drivers side marker was missing, had one in stock. Fun fishing them out of the fender :mad:

Changed the oil and threw on my set of B5 S4 Avus wheels and Blizzaks:

Image

Image

Image

Image

Pano of the Garage (excuse the mess):

Image

Re: Nick's 1991 200qa "Project" - "UGLYAVNT"

Posted: Fri Nov 15, 2013 3:19 pm
by 20VAvant
[quote="amd is the best"]

Image

quote]

Does your rear glass have "QUATTRO" for the defroster?

Love the car, twin of mine although I must admit yours looks a bit nice as far as paint/body. Gotta love the Avant!

Re: Nick's 1991 200qa "Project" - "UGLYAVNT"

Posted: Fri Nov 15, 2013 4:15 pm
by amd is the best
20VAvant wrote:
amd is the best wrote:
https://lh3.googleusercontent.com/-gb9j ... G_1643.jpg

quote]

Does your rear glass have "QUATTRO" for the defroster?

Love the car, twin of mine although I must admit yours looks a bit nice as far as paint/body. Gotta love the Avant!


Mine does say Quattro in the rear glass though the defroster is inoperative. Thanks man! And I think the image is hiding it's flaws as it's in fair condition at best. Pearl white really shows it's age on these things.

Re: Nick's 1991 200qa "Project" - "UGLYAVNT"

Posted: Fri Nov 15, 2013 11:49 pm
by loxxrider
Looks great! Your garage has so much room compared to what I'm working with right now. Jealous.

Re: Nick's 1991 200qa "Project" - "UGLYAVNT"

Posted: Sat Nov 16, 2013 4:52 am
by Clem86
I'm jealous too ... I could leave in there :drool:

Re: Nick's 1991 200qa "Project" - "UGLYAVNT"

Posted: Sun Nov 17, 2013 7:32 pm
by gtn116
Love me some ugly avant.

Re: Nick's 1991 200qa "Project" - "UGLYAVNT"

Posted: Tue Nov 19, 2013 10:53 am
by amd is the best
Found defroster issue and repaired:

Image

Re: Nick's 1991 200qa "Project" - "UGLYAVNT"

Posted: Tue Nov 19, 2013 10:57 am
by DrewC
Where am I looking at right now? Need to fix mine too

Re: Nick's 1991 200qa "Project" - "UGLYAVNT"

Posted: Tue Nov 19, 2013 11:28 am
by Mcstiff
Top of the hatch?

Re: Nick's 1991 200qa "Project" - "UGLYAVNT"

Posted: Tue Nov 19, 2013 1:14 pm
by amd is the best
Drivers side top of the hatch. Popped down the D pillar and revealed this.

Re: Nick's 1991 200qa "Project" - "UGLYAVNT"

Posted: Wed Nov 20, 2013 7:47 pm
by amd is the best
Ok, so I'm in the process of changing out the timing belt and associated items. The previous owner had been running the green coolant and I want to switch it back over to G12. What's the best way to remove as much of the old stuff as possible?

Also, I may have found the source or a rather large coolant leak that has sprung up. Take a look at this:

Image

That gap is not supposed to be there. I then grabbed a set of pipe pliers and grabbed a hold of it:

https://picasaweb.google.com/lh/photo/W ... directlink

I think it has been spraying out of the seam here. I really hope the car doesn't need a radiator as the 20v ones are NLA and this is an OE part. Plus it sucks pulling them, lol.

Here's where I left off after a couple of hours:

Image

Image

Re: Nick's 1991 200qa "Project" - "UGLYAVNT"

Posted: Wed Nov 20, 2013 10:00 pm
by chaloux
Nice work nick. Can you take a picture of the intake pipe heat shield?

Re: Nick's 1991 200qa "Project" - "UGLYAVNT"

Posted: Wed Nov 20, 2013 10:05 pm
by EDIGREG
Flush the SHIT out of it to get all of the nasty green stuff out. You definitely don't want that mixing with G1x. Run it with the water manifold hose disconnected and the hose feeding it fresh water, for a while. And make sure the heater valve is open.

Re: Nick's 1991 200qa "Project" - "UGLYAVNT"

Posted: Wed Nov 20, 2013 11:13 pm
by amd is the best
chaloux wrote:Nice work nick. Can you take a picture of the intake pipe heat shield?


Image

Image

Image

Image

Anything specific you're looking for? Also, two of the photos the top little cover is under the shield when it's supposed to be over the top.

Re: Nick's 1991 200qa "Project" - "UGLYAVNT"

Posted: Wed Nov 20, 2013 11:14 pm
by amd is the best
EDIGREG wrote:Flush the SHIT out of it to get all of the nasty green stuff out. You definitely don't want that mixing with G1x. Run it with the water manifold hose disconnected and the hose feeding it fresh water, for a while. And make sure the heater valve is open.


Thanks ed. I'll be performing that tomorrow.

Re: Nick's 1991 200qa "Project" - "UGLYAVNT"

Posted: Wed Nov 20, 2013 11:21 pm
by amd is the best
It also seems that the crank bolt N 0101432 is NLA. Anyone have any ideas on a replacement? Or just reuse?