Julian's '91 200 20vt

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chaloux
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Re: Julian's '91 200 20vt

Post by chaloux »

Go mls for sure. Worth it and they're cheap I thought... ~100 bucks. Do it once instead of do it over!
Matt

18 Silverado 1500 work pig, roof rack and tonneau cover
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GONE :( 87 4ktq - 4 FOX SNAKES

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PRY4SNO
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Re: Julian's '91 200 20vt

Post by PRY4SNO »

88a5tq wrote:PRY4SNO, that movie is gonna be awesome when it comes out! Ill see it in theaters. Cool preview video on their website ;). That's a badass product though.


So I missed your point... they're already available. I have one at home, ready to install when I get my stroker from Hank.

And they're cheaper than TiAl/Turbosmart/etc, last I checked.
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|| 2010 Golf Sportwagen TDI /// #farmenwagen
|| 2002 Dodge Ram 2500 24vt 4x4 #bertancummins
|| 1992 80 quattro 20v /// Eventual AAN'd Winter Sled
|| 1990 Coupe quattro /// Because Racecar
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88a5tq
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Re: Julian's '91 200 20vt

Post by 88a5tq »

Ya I was just referring to their mission impossible-ISH video. high production value. Hmmm, I thought I read that mls requires a special head preparation or something. I'll look again on that.
1991 Audi 200q Holset
1991 Audi 200q Felbaum'd
1988 Audi 5000 TQ
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pilihp2
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Re: Julian's '91 200 20vt

Post by pilihp2 »

MLS is the standard headgasket for the 20v. It's not an upgrade. So you're good there.
-Phil
87 5ktq - 20vt
91 v8 5spd - Why?
05 S4 - Gone and very much so forgotten
14 TDI Touareg

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Aktapod
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Re: Julian's '91 200 20vt

Post by Aktapod »

pilihp2 wrote:MLS is the standard headgasket for the 20v. It's not an upgrade. So you're good there.

Okay, good! That's what I was thinking, but I wasn't certain. The original one is paper or whatever, but all the standard replacements (including the one from autohausaz) are MLS.
Kevin (Sven)
- 1991 200 20vt K24-7400 AAN
- 1991 200 20vt Avant K24-7400 VEMS
- 1992 Audi V8 5-speed swap + ABZ
- 2002 Audi S8 6-speed swap
- 1979 Audi Fox quattro 20vt
- 2003 RS6 6mt Stage 2
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88a5tq
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Re: Julian's '91 200 20vt

Post by 88a5tq »

Thanks phil. yaaaah, I know the 20vt is paper but aren't the 20vt metal from the factory? I got down to the tricky ass turbo bolt (17 MM) and just need to slip timing belt off and coolant hoses. Now I need this crazy star bit for the old studs... Gotta look that up. No signs of detonation on plug ceramics at first glance. Fingers crossed here. I admit I didn't realize the stock gasket were mls per se but I knew they were metal, well the replacements anyway. Maybe mls is the only type of metal gasket produced cuz this is new ground to me. I will be flipping out in a good way if this goes well. I neglected to welcome you, Sven, to my thread :). Its a little ugly at the moment.

The car is parked in the funeral home parking lot to be worked on. The boss came back to say happy birthday and I could tell she didn't want me working on it there but didn't want to say no because of it being a "special day" lol. I lost my birthday coupon for the ladies of the night over in little Italy. Try asking if they take credit some time.

So should I put the K26 with shaft play on from the old parts car 5k while I have both heads off?
Last edited by 88a5tq on Sat Sep 27, 2014 6:26 pm, edited 1 time in total.
1991 Audi 200q Holset
1991 Audi 200q Felbaum'd
1988 Audi 5000 TQ
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88a5tq
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Re: Julian's '91 200 20vt

Post by 88a5tq »

Redacted
Last edited by 88a5tq on Mon Sep 29, 2014 5:51 pm, edited 1 time in total.
1991 Audi 200q Holset
1991 Audi 200q Felbaum'd
1988 Audi 5000 TQ
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88a5tq
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Re: Julian's '91 200 20vt

Post by 88a5tq »

Putting this up for a certain someone.
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1991 Audi 200q Holset
1991 Audi 200q Felbaum'd
1988 Audi 5000 TQ
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AngryTaco
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Re: Julian's '91 200 20vt

Post by AngryTaco »

surface the head for best sealing with an MLS. You can get away with imperfections on a paper gasket but they don't hold up to increased power levels. Turn the power up on a stock 20vt and you'll blow it with ease.

The studs are a reverse torque. Same style ford uses for their cam caps on many of their 4-cylinder cars. Just go to Harbor Fright and get something cheap since I doubt you'll be using it much. Or just use a pair of vice grips and replace them with normal studs (8mm iirc)
1986 4000cs Turbo Quattro
2001 Dodge Dakota R/T Standard Cab
1990 V8 quattro
1995 urS6

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kieron_32v
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Re: Julian's '91 200 20vt

Post by kieron_32v »

The standard head bolts are triple square not reverse torx. M12 xzn. Fat chance of getting vice grips in as the books are recessed into the head. $10 socket or hours of potentially fucking something? I know what I'd choose...
1991 CQ20V 4.2 32V ABZ 01E 6spd. 034 IIc EFI turbo project
2002 A6 2.5 TDi V6 Quattro Sport
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88a5tq
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Re: Julian's '91 200 20vt

Post by 88a5tq »

Birthday Beer!! this rolling rock has been hiding in my fridge since late 2013. Lunch... Right so 3 x 4 corners per a square seems legit. It's 12 points in the stud head. Maybe my mechanic friends have the bit
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1991 Audi 200q Holset
1991 Audi 200q Felbaum'd
1988 Audi 5000 TQ
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88a5tq
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Re: Julian's '91 200 20vt

Post by 88a5tq »

This look right> http://www.partsgeek.com/catalog/1991/a ... asket.html
Cheap... should be same one me thinks.

Thanks everyone for helping me out. Its been a rough 3 months.

Sven, what type of wrench did you use when you replaced the turbo to downpipe gasket?? I got the one pointing toward the starter barely loosened up and off after monkeying with a 15 mm wrench today. Of course before I found out it was 15 instead of 17 mm, I had already cut a 17 mm wrench in half lol. What a waste! did you use one of the half moon shaped box wrenches like this: Image
1991 Audi 200q Holset
1991 Audi 200q Felbaum'd
1988 Audi 5000 TQ
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AngryTaco
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Re: Julian's '91 200 20vt

Post by AngryTaco »

kieron_32v wrote:The standard head bolts are triple square not reverse torx. M12 xzn. Fat chance of getting vice grips in as the books are recessed into the head. $10 socket or hours of potentially fucking something? I know what I'd choose...



He said studs so I assumed exhaust studs. You really think I don't know the headbolts are a triple square design or that you couldnt get vice grips in there? I've done quite a few heads fyi. Forgive me for not reading "studs with crazy star design" as "stock headbolts"
1986 4000cs Turbo Quattro
2001 Dodge Dakota R/T Standard Cab
1990 V8 quattro
1995 urS6

-Hersh Performance and Racing Products-
Most orders are being refused until further notice. Please PM

Powerflex Dealer

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kieron_32v
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Re: Julian's '91 200 20vt

Post by kieron_32v »

I didn't imply anything of the sort sir. Just stating the facts. Fwiw I've never seen exhaust studs like that on a 20v either.
1991 CQ20V 4.2 32V ABZ 01E 6spd. 034 IIc EFI turbo project
2002 A6 2.5 TDi V6 Quattro Sport
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AngryTaco
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Re: Julian's '91 200 20vt

Post by AngryTaco »

Just go to oreilly or napa, or whatever and ask for "triple square" tool pack. It's like $5 for 4. Comes with the size you need for your CV axles too.
1986 4000cs Turbo Quattro
2001 Dodge Dakota R/T Standard Cab
1990 V8 quattro
1995 urS6

-Hersh Performance and Racing Products-
Most orders are being refused until further notice. Please PM

Powerflex Dealer

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AngryTaco
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Re: Julian's '91 200 20vt

Post by AngryTaco »

kieron_32v wrote:I didn't imply anything of the sort sir. Just stating the facts. Fwiw I've never seen exhaust studs like that on a 20v either.


I have before, but whether they are factory or not beats me. Going off of the words 'studs' and 'star', I only assumed exhaust studs. Lot of domestic vehicles use that style with a reverse torque, especially Fords. I tried converting my studs over to a chevy style stud that had that design but it didnt work out the way I planned.
1986 4000cs Turbo Quattro
2001 Dodge Dakota R/T Standard Cab
1990 V8 quattro
1995 urS6

-Hersh Performance and Racing Products-
Most orders are being refused until further notice. Please PM

Powerflex Dealer

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PRY4SNO
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Re: Julian's '91 200 20vt

Post by PRY4SNO »

I found it pretty simple, if time consuming, to pull the starter and go upward from underneath to get at the bottom of the turbo area.
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|| 2010 Golf Sportwagen TDI /// #farmenwagen
|| 2002 Dodge Ram 2500 24vt 4x4 #bertancummins
|| 1992 80 quattro 20v /// Eventual AAN'd Winter Sled
|| 1990 Coupe quattro /// Because Racecar
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loxxrider
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Re: Julian's '91 200 20vt

Post by loxxrider »

PRY4SNO wrote:
loxxrider wrote:Having a boost controller which could be used for any engine or even for the same engine but with a different turbo setup is very difficult...


So, the Synchronic WG that I bought has a built in boost controller with 6 different settings.
http://www.synapseengineering.com/v4/wg/

I'd assume this is along the lines of what you're referring to?


It seems that the "built in boost controller" you're referring to is more like having six different spring settings. That would mean you can vary your base pressure, but it won't hold and control boost the same way a closed loop boost controller would. That's just like changing the gain to the mechanical closed loop control system that is the wastegate/turbo system. PID in VEMS is more like having a conroller control that mechanical controller, or cascade control.

What I mean is more like adaptive control. There are control schemes out there which are able to learn a system on their own with no user input and tune themselves. They can do it with only a few iterations too.
-Chris

'91 Audi 200 20v - Revver/BAT project
'91 Audi 200 20v Avant
'01 Anthracite M5
'90 M3
'85 Euro 635csi
'12 X3
E34 530i (maybe rear-mount soon)
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88a5tq
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Re: Julian's '91 200 20vt

Post by 88a5tq »

Jared, my fault, I used the wrong wording. your reputation precedes you here though lol. Especially when your project thread pictures show you working in a repair shop setting. these bolts are sure Purdy, hate to pitch en for ARP's... Well actually no I don't. They aren't even on the same level. PRY4SNO, when the mechanics replaced the clutch this last time they only tightened the DP bolt in question only slightly. I do think I'll take your advice upon installation though. Friend nearby may have the right bit. More updates to come.
1991 Audi 200q Holset
1991 Audi 200q Felbaum'd
1988 Audi 5000 TQ
Aktapod
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Re: Julian's '91 200 20vt

Post by Aktapod »

[quote="88a5tq"]
Sven, what type of wrench did you use when you replaced the turbo to downpipe gasket?? I got the one pointing toward the starter barely loosened up and off after monkeying with a 15 mm wrench today. Of course before I found out it was 15 instead of 17 mm, I had already cut a 17 mm wrench in half lol. What a waste! did you use one of the half moon shaped box wrenches
Haha, to be honest, when I got to that part, I found that particular nut was missing. I was quite pleased, because it looked killer! :) The others came off fairly easily with a socket. From a performance standpoint, I'm not actually losing anything from a leak there (technically gaining, actually), and it had been sealing fine without it, so I just left it off, since I didn't have a replacement. No problems so far!
Kevin (Sven)
- 1991 200 20vt K24-7400 AAN
- 1991 200 20vt Avant K24-7400 VEMS
- 1992 Audi V8 5-speed swap + ABZ
- 2002 Audi S8 6-speed swap
- 1979 Audi Fox quattro 20vt
- 2003 RS6 6mt Stage 2
EDIGREG
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Re: Julian's '91 200 20vt

Post by EDIGREG »

88a5tq wrote:I want you all to know this. The person most likely responsible, who will not fix this because my flywheel ring gear is substandard (apparently he did no wrong because his actions broke a part that wouldn't have broken if it weren't for his f-up), let me know my terrible situation has prompted him to developed a 3d printed part to prevent him from doing this to anyone else in the future. He said I should be made to feel better because no one else will get utterly screwed by VEMS like this again. So I want everyone who needs an extra HO FET installed on their ECU, so they can run COP on their 3b, to send me a thank you card because I suffered a $950 lesson for them. MONEY, GET SOME!! I took one for a team that's yet to be assembled.


Yes, it would have. Those are complete shit and they break all the time for no reason. Nick had one break about 2 weeks ago just from cranking the car. Hank literally has a pile of broken ones.

I realize you're pissed, and the situation sucks, but the vendor is right. There would be no issues with the flywheel if it were a factory or other well-made part. There was a mistake made on your ECU, and I assume the ECU was promptly fixed free of charge, no?

Additionally, why would it cost you $950 to replace the ring gear? I assume there is nothing wrong with the rest of the flywheel.
Ed
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88a5tq
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Re: Julian's '91 200 20vt

Post by 88a5tq »

Redacted
Last edited by 88a5tq on Mon Sep 29, 2014 5:53 pm, edited 1 time in total.
1991 Audi 200q Holset
1991 Audi 200q Felbaum'd
1988 Audi 5000 TQ
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88a5tq
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Re: Julian's '91 200 20vt

Post by 88a5tq »

$300 for hardware, $600 for labor (give or take $2), and $50 to replace the damaged-beyond-repair O2 sensor that I wouldn't even have needed if VEMS had opened their ears and converted my box to lsu 4.9 since I already had one.
1991 Audi 200q Holset
1991 Audi 200q Felbaum'd
1988 Audi 5000 TQ
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88a5tq
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Re: Julian's '91 200 20vt

Post by 88a5tq »

Alternator went bad on my 5000 last night... No more running cars here lol
1991 Audi 200q Holset
1991 Audi 200q Felbaum'd
1988 Audi 5000 TQ
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PRY4SNO
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Re: Julian's '91 200 20vt

Post by PRY4SNO »

I haz spares LMK if you want
Find me on Instagram @pry4sno

|| 2010 Golf Sportwagen TDI /// #farmenwagen
|| 2002 Dodge Ram 2500 24vt 4x4 #bertancummins
|| 1992 80 quattro 20v /// Eventual AAN'd Winter Sled
|| 1990 Coupe quattro /// Because Racecar
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