Kennys UrS4 (SX-E 257 Big Turbo Build Complete...Tuning in )

Document and share your build!
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morris400
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Joined: Fri May 10, 2013 12:37 pm
Location: Alberta, Canada

Re: Kennys UrS4

Post by morris400 »

Dustin, I recommend using BEL from now on. I spoke with them a bit once i had my head back, and even had BEL do the final cleaning.

the car still has its bugs, need to get a better grip on the tuning. next summer she will run nice. I have a new tune to upload, and see if it starts and idles better.
2016 VW GTI DSG Daily Driver
2016 VW Jetta 1.4T Daily Driver
1994 UrS4 - SX-E 257 Built AAN on Vems (Build in progress)
1990 Audi Coupe quattro (Sold)
2001 B5 S4 Stg 3- (Gone)

IF YOU CANT STAND BEHIND OUR TROOPS...FEEL FREE TO STAND IN FRONT OF THEM!
Neacail
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Joined: Sat Jul 23, 2016 3:32 am

Re: Kennys UrS4

Post by Neacail »

I second using BeL engine services. When you walk in there and see what they do, you'll understand why.
Those other guys that messed up the head I've never heard anything good about. I've also heard recently that there was a staff member there that was working under an A.K.A. and stole about $20 000 worth of JDM engines and parts (either RB or 2jz, can't recall which) from a couple clients and made off in to the night.
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morris400
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Location: Alberta, Canada

Re: Kennys UrS4

Post by morris400 »

Just detailed the exterior.

Wetsand 2000 grit
Meguiars compound
Meguiars polish
Turtle wax

I also sanded down the hood and removed all the plasti dip. Bondo on the really bad spots. I then painted the hood with gloss black rust paint. Sanded it down but decided not to clear as the clear coat reacted bad with the rust paint.

Image
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2016 VW GTI DSG Daily Driver
2016 VW Jetta 1.4T Daily Driver
1994 UrS4 - SX-E 257 Built AAN on Vems (Build in progress)
1990 Audi Coupe quattro (Sold)
2001 B5 S4 Stg 3- (Gone)

IF YOU CANT STAND BEHIND OUR TROOPS...FEEL FREE TO STAND IN FRONT OF THEM!
FFF
Posts: 322
Joined: Fri Oct 31, 2014 10:35 pm

Re: Kennys UrS4

Post by FFF »

Neacail wrote:I second using BeL engine services. When you walk in there and see what they do, you'll understand why.
Those other guys that messed up the head I've never heard anything good about. I've also heard recently that there was a staff member there that was working under an A.K.A. and stole about $20 000 worth of JDM engines and parts (either RB or 2jz, can't recall which) from a couple clients and made off in to the night.
Absolutely Bel for local support -
FFF
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Re: Kennys UrS4

Post by FFF »

And the hood looks good from this view!!
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morris400
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Location: Alberta, Canada

Re: Kennys UrS4

Post by morris400 »

FFF wrote:And the hood looks good from this view!!
Hood has its flaws but its alot better then the plastidip that was on before. Really like the fact it has gloss to it now.
2016 VW GTI DSG Daily Driver
2016 VW Jetta 1.4T Daily Driver
1994 UrS4 - SX-E 257 Built AAN on Vems (Build in progress)
1990 Audi Coupe quattro (Sold)
2001 B5 S4 Stg 3- (Gone)

IF YOU CANT STAND BEHIND OUR TROOPS...FEEL FREE TO STAND IN FRONT OF THEM!
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morris400
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Location: Alberta, Canada

Re: Kennys UrS4

Post by morris400 »

After fighting what I thought was a fueling issue. It turns out all that was wrong was a stupid boost leak that I over looked. Car threw some weird codes at me, 4412,4411, 2341.

Finally got the car sorted with a new turbo outlet pipe. All is good now.

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Car was running rich as hell as you can see. The old hose was coupled together and the crossover was not lined up well. I adjusted the crossover with spacers and the new hard Pipe lines up much better.

Thanks to all who helped me along the way.
2016 VW GTI DSG Daily Driver
2016 VW Jetta 1.4T Daily Driver
1994 UrS4 - SX-E 257 Built AAN on Vems (Build in progress)
1990 Audi Coupe quattro (Sold)
2001 B5 S4 Stg 3- (Gone)

IF YOU CANT STAND BEHIND OUR TROOPS...FEEL FREE TO STAND IN FRONT OF THEM!
ChrisAudi80
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Location: Bangkok, Thailand

Re: Kennys UrS4

Post by ChrisAudi80 »

Could this be why you had such trouble when you had VEMS on the car?
96 S6 auto
95 80Q AEB VEMS
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morris400
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Location: Alberta, Canada

Re: Kennys UrS4

Post by morris400 »

Chris, I'd rather not think about it lol...but it could have been. Small leak causing acceleration enrichment issues and lean spikes....maybe.
2016 VW GTI DSG Daily Driver
2016 VW Jetta 1.4T Daily Driver
1994 UrS4 - SX-E 257 Built AAN on Vems (Build in progress)
1990 Audi Coupe quattro (Sold)
2001 B5 S4 Stg 3- (Gone)

IF YOU CANT STAND BEHIND OUR TROOPS...FEEL FREE TO STAND IN FRONT OF THEM!
ChrisAudi80
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Re: Kennys UrS4

Post by ChrisAudi80 »

morris400 wrote: Small leak causing acceleration enrichment issues and lean spikes....maybe.
Probably, but at least you found it.
96 S6 auto
95 80Q AEB VEMS
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morris400
Posts: 395
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Location: Alberta, Canada

Re: Kennys UrS4

Post by morris400 »

All in all, I'm happy with the tune. And glad I dont need to worry about tuning myself. Vems is great but it not in my wheel house and this setup now works better for me.
2016 VW GTI DSG Daily Driver
2016 VW Jetta 1.4T Daily Driver
1994 UrS4 - SX-E 257 Built AAN on Vems (Build in progress)
1990 Audi Coupe quattro (Sold)
2001 B5 S4 Stg 3- (Gone)

IF YOU CANT STAND BEHIND OUR TROOPS...FEEL FREE TO STAND IN FRONT OF THEM!
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morris400
Posts: 395
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Location: Alberta, Canada

Re: Kennys UrS4

Post by morris400 »

Next phase, Brembo.
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2016 VW GTI DSG Daily Driver
2016 VW Jetta 1.4T Daily Driver
1994 UrS4 - SX-E 257 Built AAN on Vems (Build in progress)
1990 Audi Coupe quattro (Sold)
2001 B5 S4 Stg 3- (Gone)

IF YOU CANT STAND BEHIND OUR TROOPS...FEEL FREE TO STAND IN FRONT OF THEM!
ChrisAudi80
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Re: Kennys UrS4

Post by ChrisAudi80 »

Very nice. What pads?
96 S6 auto
95 80Q AEB VEMS
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morris400
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Joined: Fri May 10, 2013 12:37 pm
Location: Alberta, Canada

Re: Kennys UrS4

Post by morris400 »

Not 100% sure yet...they appear to be stock brembo pads with 90%+ life on them. Probably going to rock those. Going to paint the calipers this weekend before I install them.
2016 VW GTI DSG Daily Driver
2016 VW Jetta 1.4T Daily Driver
1994 UrS4 - SX-E 257 Built AAN on Vems (Build in progress)
1990 Audi Coupe quattro (Sold)
2001 B5 S4 Stg 3- (Gone)

IF YOU CANT STAND BEHIND OUR TROOPS...FEEL FREE TO STAND IN FRONT OF THEM!
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PRY4SNO
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Re: Kennys UrS4

Post by PRY4SNO »

Nice, gonna be a worthwhile upgrade.

I ran the pads that came in my Brembos, 99% sure they were stock Porsche pads. Worked well enough, had no complaints. Never bothered installing the Pagid Blues I bought for them.
Find me on Instagram @pry4sno

|| 2010 Golf Sportwagen TDI /// #farmenwagen
|| 2002 Dodge Ram 2500 24vt 4x4 #bertancummins
|| 1992 80 quattro 20v /// Eventual AAN'd Winter Sled
|| 1990 Coupe quattro /// Because Racecar
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morris400
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Re: Kennys UrS4

Post by morris400 »

That's pretty much my plan. Got a really good deal on the calipers and all the hardware. The calipers have been rebuild with all new seals, rotors and lines are brand new as are the 034 brackets. Going to give these calipers a nice coat of paint and new decals before I put them on. Going to paint match the rears as well.
2016 VW GTI DSG Daily Driver
2016 VW Jetta 1.4T Daily Driver
1994 UrS4 - SX-E 257 Built AAN on Vems (Build in progress)
1990 Audi Coupe quattro (Sold)
2001 B5 S4 Stg 3- (Gone)

IF YOU CANT STAND BEHIND OUR TROOPS...FEEL FREE TO STAND IN FRONT OF THEM!
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IslandRinger
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Location: Victoria, BC, Canada

Re: Kennys UrS4

Post by IslandRinger »

You're a better man then me! I rebuilt my calipers but i plan on running them as is. They could use a coat of paint but i figure they aren't terrible so it can always be done later. My rears however desperately could do with caliper paint.

I picked up a set of Akebono Euro ceramic pads. Curious to see how the ceramic compound feels for street driving. I know I'll be glad to have reduced brake dust though. Keep us updated with the install.

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Tarpan (Victoria, BC)
Stable:
2017 VW Golf Sportwagen 1.8T [DD/Family Wagen]
1996 Audi UrS6 [The Ongoing Project]

1986 Audi Coupe GT [SOLD]
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PRY4SNO
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Re: Kennys UrS4

Post by PRY4SNO »

I ended up with Brembo ceramic pads on the wagen, and they're surprisingly nice for non-hooligan driving. They squeak a bit, but the lack of brake dust is a huge plus.
Find me on Instagram @pry4sno

|| 2010 Golf Sportwagen TDI /// #farmenwagen
|| 2002 Dodge Ram 2500 24vt 4x4 #bertancummins
|| 1992 80 quattro 20v /// Eventual AAN'd Winter Sled
|| 1990 Coupe quattro /// Because Racecar
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morris400
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Joined: Fri May 10, 2013 12:37 pm
Location: Alberta, Canada

Re: Kennys UrS4

Post by morris400 »

Almost there. Paint done. Just need to bake them

Image
2016 VW GTI DSG Daily Driver
2016 VW Jetta 1.4T Daily Driver
1994 UrS4 - SX-E 257 Built AAN on Vems (Build in progress)
1990 Audi Coupe quattro (Sold)
2001 B5 S4 Stg 3- (Gone)

IF YOU CANT STAND BEHIND OUR TROOPS...FEEL FREE TO STAND IN FRONT OF THEM!
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IslandRinger
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Location: Victoria, BC, Canada

Re: Kennys UrS4

Post by IslandRinger »

Looks awesome buds. Did you just mask the pistons and rubber boots or did you disassemble for rebuild? Spray-on or brush on paint?

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Tarpan (Victoria, BC)
Stable:
2017 VW Golf Sportwagen 1.8T [DD/Family Wagen]
1996 Audi UrS6 [The Ongoing Project]

1986 Audi Coupe GT [SOLD]
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morris400
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Location: Alberta, Canada

Re: Kennys UrS4

Post by morris400 »

The calipers were rebuild by the PO. I masked off the boots and pistons, removed bleeders and crossover line while I painted. I used VHT caliper spray paint (gloss black, clear coat) 3 coats black, applied decals then 3 coats clear. Let it dry 1h. Then bake 20m @200f in a toaster over lol. 3 cycles. 20 mins bake, 20 mins cool.
2016 VW GTI DSG Daily Driver
2016 VW Jetta 1.4T Daily Driver
1994 UrS4 - SX-E 257 Built AAN on Vems (Build in progress)
1990 Audi Coupe quattro (Sold)
2001 B5 S4 Stg 3- (Gone)

IF YOU CANT STAND BEHIND OUR TROOPS...FEEL FREE TO STAND IN FRONT OF THEM!
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morris400
Posts: 395
Joined: Fri May 10, 2013 12:37 pm
Location: Alberta, Canada

Re: Kennys UrS4

Post by morris400 »

Brakes installed.

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2016 VW GTI DSG Daily Driver
2016 VW Jetta 1.4T Daily Driver
1994 UrS4 - SX-E 257 Built AAN on Vems (Build in progress)
1990 Audi Coupe quattro (Sold)
2001 B5 S4 Stg 3- (Gone)

IF YOU CANT STAND BEHIND OUR TROOPS...FEEL FREE TO STAND IN FRONT OF THEM!
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IslandRinger
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Joined: Thu Dec 03, 2015 11:42 pm
Location: Victoria, BC, Canada

Re: Kennys UrS4

Post by IslandRinger »

You're killing the progress buddy! I really need to step my game up! Lol

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Tarpan (Victoria, BC)
Stable:
2017 VW Golf Sportwagen 1.8T [DD/Family Wagen]
1996 Audi UrS6 [The Ongoing Project]

1986 Audi Coupe GT [SOLD]
User avatar
morris400
Posts: 395
Joined: Fri May 10, 2013 12:37 pm
Location: Alberta, Canada

Re: Kennys UrS4

Post by morris400 »

Gotta stay busy. Sitting around to much makes be stir crazy. I think this will be the last mod for this summer. Plan to get the car to a few shows and hopefully bring home an award or 2.
IslandRinger wrote:You're killing the progress buddy! I really need to step my game up! Lol

Sent from my SM-G930W8 using Tapatalk
2016 VW GTI DSG Daily Driver
2016 VW Jetta 1.4T Daily Driver
1994 UrS4 - SX-E 257 Built AAN on Vems (Build in progress)
1990 Audi Coupe quattro (Sold)
2001 B5 S4 Stg 3- (Gone)

IF YOU CANT STAND BEHIND OUR TROOPS...FEEL FREE TO STAND IN FRONT OF THEM!
ChrisAudi80
Posts: 875
Joined: Sat Mar 02, 2013 11:37 pm
Location: Bangkok, Thailand

Re: Kennys UrS4

Post by ChrisAudi80 »

morris400 wrote:Almost there. Paint done. Just need to bake them

Image
Damn that looks hot... :drool:
96 S6 auto
95 80Q AEB VEMS
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